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  • Design Consideration
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    Engineered Fill

    Architectural Concrete

    Did You Know...

    The Great Pyramid at Giza in Egypt, constructed around 2500 B.C., was the tallest building in the world until the Eiffel Tower was erected in 1889.

    Low Slope Roof Design with Insulating Concrete

    Cell-Crete Corportation is a Certified Applicator for: What is EICRS?
    Elastizell Insulating Concrete Roof System consists of Expanded Polystyrene board (E.P.S) encapsulated and topped with a minimum of 2" of Elastizell Lightweight Concrete.

    Comparison of EICRS & Isocyanurate (ISO) properties on Metal Deck

      EICRS ISO
    Board Aged R Value 3.85 5.56 (Note 1)
    For R-19 2" Elastizell + 4" E.P.S. = 6" 3/4" Perlite + 3" ISO + 1/2" GypBd = 4-1/4"
    For R-30 2" Elastizell + 6-1/2" E.P.S. = 8-1/2" 3/4" Perlite + 5" ISO + 1/2" GypBd = 6-1/4"
    Weight 8 psf 2-1/2 - 3 psf
    Conclusion EICRS Requires only an additional 2-3" thickness
    and 5-6 psf loading
    Sloping Capacity Excellent - flexible
    Custom slope as needed
    Fixed - Rigid
    uncompromising
    Strength 160 psi min. 25 psi
    Durability Excellent - not affected by normal foot traffic Poor - foot traffic strains membrane
    Heat Sink Lower R-value of top 2" diffuses thermal shock High surface R value produces thermal shock
    Fire Rating Will not burn - meets ULP921 for a one or two-hour fire rating Rated non-combustible but requires below deck fire protection and barrier board
    Shrinkage Only 0.3% Allowable shrinkage per ASTM C1289 is 4% linear change - needs cover board per N.R.C.A.
    Environment Values No ozone damaging gases HCFC blowing agent destroys OZONE - Must be eliminated in 2003
    Installation Rate Up to 10,000 sq. ft. per day Considerably less
    Installation Problems
         On concrete None - install roofing after 3 - 4 days Wait up to 28 days
         On metal deck as above - i.e. entire fire rated assembly is installed simultaneously Project delay as below deck fire proofing should be installed after roofing. Will interfere with mechanical installation.
    Note 1:
    The aged R-Value of isocyanurate board is 5.56, far less than the advertised 7.2 or even 8 touted by salesman. Note the small print disclaimer for E'NRG'Y2 by John Manville. From 7.2 to 5.56 is a 22% drop in insulation value - i.e., theoretical R-19 is a R-14.8! Even less when you consider the gaps due to the shrinkage of the board and the direct heat transmission of the metal fasteners.

    Design Consideration...

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