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  • Low Slope Roof Design
  • Design Consideration
  • Mr. Structural Engineer
  • Comparison
  • Effective Crickets

    Engineered Fill

    Architectural Concrete

    Did You Know...

    If any of the heads on Mt. Rushmore had a body, it would be nearly 500 ft. tall!

    Low Slope Roof Design with Insulating Concrete

    Cell-Crete Corportation is a Certified Applicator for: What is EICRS?
    Elastizell Insulating Concrete Roof System consists of Expanded Polystyrene board (E.P.S) encapsulated and topped with a minimum of 2" of Elastizell Lightweight Concrete.

    Comparison of EICRS & Isocyanurate (ISO) properties on Metal Deck

      EICRS ISO
    Board Aged R Value 3.85 5.56 (Note 1)
    For R-19 2" Elastizell + 4" E.P.S. = 6" 3/4" Perlite + 3" ISO + 1/2" GypBd = 4-1/4"
    For R-30 2" Elastizell + 6-1/2" E.P.S. = 8-1/2" 3/4" Perlite + 5" ISO + 1/2" GypBd = 6-1/4"
    Weight 8 psf 2-1/2 - 3 psf
    Conclusion EICRS Requires only an additional 2-3" thickness
    and 5-6 psf loading
    Sloping Capacity Excellent - flexible
    Custom slope as needed
    Fixed - Rigid
    uncompromising
    Strength 160 psi min. 25 psi
    Durability Excellent - not affected by normal foot traffic Poor - foot traffic strains membrane
    Heat Sink Lower R-value of top 2" diffuses thermal shock High surface R value produces thermal shock
    Fire Rating Will not burn - meets ULP921 for a one or two-hour fire rating Rated non-combustible but requires below deck fire protection and barrier board
    Shrinkage Only 0.3% Allowable shrinkage per ASTM C1289 is 4% linear change - needs cover board per N.R.C.A.
    Environment Values No ozone damaging gases HCFC blowing agent destroys OZONE - Must be eliminated in 2003
    Installation Rate Up to 10,000 sq. ft. per day Considerably less
    Installation Problems
         On concrete None - install roofing after 3 - 4 days Wait up to 28 days
         On metal deck as above - i.e. entire fire rated assembly is installed simultaneously Project delay as below deck fire proofing should be installed after roofing. Will interfere with mechanical installation.
    Note 1:
    The aged R-Value of isocyanurate board is 5.56, far less than the advertised 7.2 or even 8 touted by salesman. Note the small print disclaimer for E'NRG'Y2 by John Manville. From 7.2 to 5.56 is a 22% drop in insulation value - i.e., theoretical R-19 is a R-14.8! Even less when you consider the gaps due to the shrinkage of the board and the direct heat transmission of the metal fasteners.

    Design Consideration...

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